InSource efficient electronics means increasing productivity and reducing cost.
The value of InSource Electronics extends beyond PCB Assembly.
SMT Quick Facts
Largest PCB | 330 mm x 250 mm panel |
Smallest PCB | 50 mm x 30 mm panel but we can fit multiple smaller boards per panel. |
Min. component size | 0201 |
Min component pitch | 0.4 mm |
Max component size | 33.5 mm sq. (can hand place larger components) |
BGA placement | 3×3 min grid |
0.25 mm min pitch | |
624+ max # of balls actually placed, software shows larger allowed | |
3 SMT lines | 2 lines with 2 placement machines each, 1 line with 1. |







Overview
Hardware Design
Flexible and Responsive
Data Driven Process
Surface Mount Assembly
Through Hole Soldering
Wire Harness Integration
Final Assembly
Packaging
Testing/Inspection
Rugged Smart Modules





Overview
Testing/Inspection
Whether assembled into a plastic enclosure or potted into a box, every device is tested at least once. We have a custom defect tracking system to provide feedback for design and process improvements.
- SPI (Solder Paste Inspection)
- AOI (Automatic Optical Inspection)
- X-ray for Offline Verification
- Software Programming
- Bed of Nails Testing
- Full Functionality
Potting
Ellsworth EP1282, EP1121 – Both cure as hard black
Ellsworth 3-4222 – This is a silicone that cures as a clear flexible gel
Ellsworth UR3001 – This is a urethane that cures as a softer black flexible potting
Overmolding
Plastic Design
Turnkey Electronic Products - Box Build Electronics





Overview
Testing – machine or manual inspection
Whether assembled into a plastic enclosure or potted into a box, every device is tested at least once. We have a custom defect tracking system to provide feedback for design and process improvements.
- SPI
- AOI
- X-ray for Offline Verification
- Software Programming
- Bed of Nails Testing
- Full Functionality
Calibration
“Akron Brass designs and manufactures custom products with short lead times. We need suppliers that can understand our needs and demands while maintaining fair price with high quality. InSource Technologies has listened and made it happen. They are an important part of our business.”
– Brad M. – Akron Brass Company